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Can test probes be
used on closer centers than what's
listed in the catalog? |
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Yes, the center
to center designation is based
on an industry standard of commonly
found center spacing on PCB's.
Our 050 Series test probes and
sockets can be mounted on .049
[1.24] , 075 on .070 [1.79] and
our 100 on .085 [2.16] if required.
Fixture designs may have to be
modified because the web thickness
between adjacent sockets is reduced. |
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I need a probe with
a higher temperature limit than
the 250°F [120°C] that's listed
in the catalog. |
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The 250°F [120°C] temperature
limit is for probes assembled with
music wire springs. The temperature
limit is increased to 400°F [204°C]
by selecting a stainless steel spring.
Note that the availability of stainless
steel is limited. |
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Why do black residues
develop on the plunger shank over
time? |
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The black residues are
any combinations of flux, plating
wear particles, lubricant, and or
contaminants from the environment.
Unless these contaminants are extremely
heavy or washed down into the probe
tube through improper cleaning,
the black residues do not adversely
affect the electrical resistance
of the probe. As a fixture is cycled,
air is continuously drawn across
and into the probes. Contaminants
in the air and from the UUT collect
on the probes' surfaces and by combining
these with the plating wear particles
formed during sideloading from fixture
cycling, create a black residue.
By maintaining filters in wave soldering
and reflow ovens and by using filters
on the vacuum release port and covering
the fixtures when not in use, contaminants
will be reduced. Maintaining fixture
alignment, selecting the proper
point style for the intended contact,
and performing proper probe and
fixture maintenance will reduce
Sideloading. |
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Why are steel plungers
(tips) recommended over beryllium
copper (BeCu) for testing PCB's
with no-clean flux systems? |
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No-clean fluxes can
be hard and very abrasive. Steel
tips, due to their increased hardness
(54-56 HRC) over BeCu (38-42 HRC),
will remain sharper longer and resist
abrasion better than BeCu. Note
that not all point styles are available
with the steel (-S) option. |
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What is a Factron
probe tube? |
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The Factron probe has
an oversized probe tube OD. This
probe tube was developed as a direct
replacement to Factron probes. The
OD of the probe tube is .0542 [1.377]
versus the standard .0538 [1.367].
This option can also be used in
standard sockets that have been
worn due to many probe replacements
or in new sockets where high probe
retention is required. The Factron
probe tube is available in our 100-25
and 40 Series. |
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Do the probe extraction
tools (PE75 and PE100) remove all
probes in 100 and 075 series? |
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No, the PE75 and PE100
are designed to remove headed probes
only. These tools are ideal in cases
where a large number of headed probes
must be removed quickly without
damaging the probe. For headless
probes and probes on closer centers,
tweezers or miniature precision
long nose pliers are recommended.
Care must be taken when removing
probes that are to be reused as
pliers and tweezers can damage the
platings and or bend the plunger. |
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Can my termination
wire be soldered to the wire wrap
post (tail) on the socket? |
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Yes, the tail is a gold
and nickel plated phosphor bronze
part and is easily soldered to.
When feeding solder onto the tail
care must be taken not to flow additional
solder into the socket/tail junction.
This junction is also a soldered
connection and flowing additional
solder into this joint will cause
solder to wick into the bottom of
the socket either causing a probe
to be soldered into the tube or
prevent a probe from being able
to be fully installed in the socket. |
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If
the socket tube is heated to the
point where the solder in the
joint flows, will the tailpin
(round or square) move?
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No, the pin is press-fit
into the tube, so even without solder
holding the pin, it takes a minimum
of about 10 pounds (of axial force)
to move the square pin and about
1 pound to move the round pin. After
the socket cools, the solder will
solidify and the integrity of the
joint will remain unchanged. |
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What material is
recommended for mounting the sockets
into? |
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In general, any nonconductive
material is suitable with the most
popular socket mounting plate made
from an epoxy fiberglass G10 or
FR4. This is the same material used
in the manufacturing of printed
circuit boards. Other suitable materials
include but are not limited to Acrylic,
polycarbonate, PVC, and Delrin.
The socket retention forces will
vary between materials and must
be considered in fixture design. |
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What is the difference
between the 050-PRP25 and 050-PTP25
Series? |
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The main difference
between the 050-PRP25 and 050-PTP25
Series is that the 050-PRP25 Series
has a longer overall length 1.700
[43.18] versus 1.362 [34.59] for
the 050-PTP25 Series. The increased
length allows a longer spring to
be installed in the probe tube.
As a result, the maximum spring
force for the 050-PRP25 Series is
10.1 ounces (286 grams) versus 5.6
ounces (159 grams)for the 050-PTP25
Series. The 050-PRP25 Series are
recommended for no-clean test environments. |
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Probes in the 100-40
and 075-40 Series are available
with a -D option, what does this
mean? |
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The -D stands for decreased
stroke. When a -D option is selected
in these series, the total stroke
is reduced from .400 [10.16] to
.250 [6.35]. This is accomplished
by using the springs from our 100-25
and 075-25 Series with our 100-40
and 075-40 Series plungers and probe
tubes. This option is used when
longer reach probes with higher
spring forces are required. |
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Why is there a difference
between Working Stroke and Full
Stroke as listed in the catalog
on some probe series while on others,
they are the same? |
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The Full Stroke
is the maximum designed travel
of the plunger and is the distance
from full extension to full compression
(bottomed out). The working stroke
is the recommended design stroke
and takes into account spring
fatigue life. In general the working
stroke is 2/3 of the full stroke.
By compressing the plunger beyond
the working stroke, spring life
(cycle life) will be reduced.
Some spring designs allow full
stoke of the plunger while still
providing a 1,000,000 cycle fatigue
life. The fatigue life and rated
stroke for each spring are listed
in the catalog. |
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Is
it possible to get an IT FLUSH tool
with a longer guide pin? |
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Yes, if you require
a longer guide pin for installing
sockets at a FLUSH set height you
will need to order the IT tool at
a set height of 0.000. This tool
will still set the sockets at a
flush set height but will offer
added stability to the tool. |
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What
is the maximum voltage that test
probes and sockets can carry? |
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There is no maximum
recommended voltage limits for test
probes and sockets. However, the
spacing between the probes and the
dielectric properties of the probe
plate must be taken into consideration.
Avoid probe plate materials that
have hygroscopic tendencies. Finally,
the voltage must not be present
while the probes are actuating against
the DUT as arcing will occur. |